DAY 1 · 27 NOVEMBER 2003
Welcoming
10.00 L. Selander
Director Gas & Engineering of Linde AG, Höllriegelskreuth
Prof. Dr. D. Böhme
SLV München GmbH, München, Germany
Welcoming speech for participants at Stadthalle Erding
10.10 Prof. Dr. H. Kreye
Universität der Bundeswehr, Hamburg, Germany
Program and objectives of the colloquium
10.20 P. Heinrich
Linde AG, Linde Gas Division, Unterschleissheim, Germany
Organizational details
High
Velocity-Oxy-Fuel Flame Spraying (HVOF)
10.30 Prof. Dr. H. Kreye
Dr. F. Gärtner
Universität der Bundeswehr Hamburg, Germany
Prof. Dr. H.J. Richter
Dartmouth College Hanover NH, USA
High Velocity Oxy-Fuel Flame Spraying – State-of-the-Art
new Developments and Alternatives
• HVOF systems and their characteristics
• Optimizing the HVOF process for cermets and metals
• Potential for further developments of spray systems and coatings
11.10 Discussion
11.20 Dr. A Kirsten
E. G. Findeisen
R. Moll
M. Oechsle
WOKA GmbH, Barchfeld, Germany
Carbide Based Thermal Spray Powders – Powder Production
and Corrosion Behaviour of HVOF Coatings
• Powder Production – from the selection of raw materials to
quality control
• Corrosion and its electrochemical characterization
• Corrosion-resistant coatings with various carbides and matrices
11.45 Discussion
11.55 Dr. S. Zimmermann
Dr. G. Schwier
Dr. H. Keller
H.C. Starck GmbH, Laufenburg, Germany
Improved Coating Properties by optimized Carbide Powders
tailored for modern HVOF-Systems
• Influence of carbide size on coating properties
• WC and Cr3C2-based powders with complex matrix alloys
• Alternative hard phases for cermet powders
12.15 Discussion
12.25 Lunch break with Bavarian refreshments
Cold
Spraying
13.30 Dr. J. Voyer
T. Stoltenhoff
T. Schmidt
Universität der Bundeswehr Hamburg, Germany
Method and Potential of the Cold Spray Process
• Basic principal of the process and process variables
• Optimization of the spray process by increasing the particle velocity
• Examples of coating microstructures and properties
13.50 Discussion
14.00 Prof. Dr. H. Assadi
Tarbiat Modarres University, Tehran, Iran
Dr. F. Gärtner
T. Stoltenhoff
Universität der Bundeswehr Hamburg, Germany
Application of Analytical Methods for Understanding and
Optimization of the Cold Spray Process
• Concept of critical impact velocity for particle bonding
• Modelling of the deformation during particle impact
• Effect of powder material properties on deposition efficiency
14.30 Discussion
Wire
and Rod Spraying
14.40 Dr. F. Gärtner
Dr. J. Voyer
Universität der Bundeswehr Hamburg, Germany
Prof. Dr. H. J. Richter
Dartmouth College, Hanover NH, USA
W. Krömmer
Linde AG, Unterschleißheim, Germany
New Challenges for Wire and Rod Flame Spraying
• Analysis of particle formation and acceleration in wire and rod
flame
spraying
• Reducing coating porosity and oxide content in HVOF wire
flame spraying
• Rod flame spraying of oxide coatings – potential applications in
comparison to plasma spray coatings
15.00 Discussion
15.10 Coffee break with snacks
16.00 Prof. Dr. J. Heberlein
University of Minnesota, Minneapolis MN, USA
Torch Fluid Dynamics – The Key to Wire Arc Spray Process Control
• Nozzle designs for higher particle velocities and better coating adhesion
• Shroud design for reduced air entrainment and particle oxidation
• Gas velocity effect on metal atomization behaviour and coating properties
16.50 Discussion
Quality
Assurance and Certification
16.30 Dr. B. Schambach
DIN Deutsches Institut für Normung e.V., Berlin, Germany
Prof. Dr. D. Böhme
R. Huber
SLV München, NL der GSI mbH, München, Germany
The Benefits of Standards for Industries on the Example
of Thermal Spraying
• Examples for education and qualification of personnel
• Technical standards for Thermal Spraying and Qualitymanagement
• The benefits of standards for the concerns
16.45 Discussion
16.50 Dr. H. Reimann
P. Heinrich
A. Kalawrytinos
GTS e.V., Unterschleißheim, Germany
GTS Activities as Multiplier for New Developments
in the Coating Industry
• GTS strategy (GTS = Association of Thermal Sprayers)
• Needs analysis for job shops and manufacturers of spray equipment
and materials
• Support with the launching of new systems and applications
17.05 Discussion
17.10 End of the afternoon program
Evening Event
19.00 Evening event
with visit to the exposition plus diner
19.30 Prof. Dr. H.-O Peitgen
Universität Bremen, Germany
Ordnung im Chaos – Chaos in der Ordnung
Die Natur jenseits der Natur
until 8.30 p.m. (20.30) approx.
23.30 End of day 1
For those accompanying you who will not be
taking part in the colloquium,
we are offering the following tour on Day 1, 27 November 2003:
tour of the historic centre of Munich
with Dorothea Harmathy (incl. bus transfer from Erding to Munich and
back).
For prices and registration, please see Information.
DAY
2 · 28 NOVEMBER 2003
Welcoming
09.00 P. Heinrich
Linde AG, Unterschleißheim, Germany
Welcoming speech and organizational details
Spray Systems and Applications
09.10 Dr. K. Nassenstein
Dr. T. Schnick
GTV mbH Luckenbach, Germany
Dr. W. Mannsmann
Alstom Power Generation AG Mannheim
Modern Control Concepts for HVOF Applications
• Component Requirements and material selection
• HVOF gun characteristics
• Diagnostic in combination with control technology
09.30 Discussion
09.35 Cold Spray Process in Practice
P. Richter
Cold Gas Technology GmbH Ampfing, Germany
Cold Spray System for Industrial Use
W. Krömmer
Linde AG, Geschäftsbereich Linde Gas, Unterschleißheim, Germany
Case Studies for Industrial Applications
D. Grasme
OBZ Grasme & Dresel GmbH Bad Krozingen, Germany
First Large Scale Production of Coatings for Heat Sinks Used
in the Computer and Automotiv Industry
Dr. J. Karthikeyan
ASB Industries, Barberton OH, USA
Industrial Perspectives of the Cold Spray Technology in the USA
D. Jonke
EADS, München, Germany
Potential Applications of Cold Spray Coatings in the
Aircraft Industrie
Dr. W. Stamm
Siemens AG, Mühlheim, Germany
Potential Application of Cold Sprayed MCrAlY Coatings
for Stationary Gas Turbines
10.35 Discussion Cold Spraying
10.50 Coffee break with snacks
11.20 P. Heinrich
W. Krömmer
C. Rickfält
Linde AG, Unterschleißheim, Germany
Modern Gas Supply Concepts for Thermal Spraying with
StateoftheArt Monitoring
• On the road from the supplier through to the customer
• Remotecontrolled monitoring
• Supply concepts specially designed for HVOF, cold spraying,
ethene and CO2
11.40 Discussion
11.45 Dr. R. Schmid
Dr. M. Nestler
W. Rusch
Ch. Warnecke
Sulzer Metco Inc., Westbury NJ, USA
New Developments in HVOF Spraying at Sulzer Metco
• Fluid dynamical improvements of the DJ systems
• Spraying with rotating DJ guns
• High pressure HVOF spraying
12.05 Discussion
12.10 R. Thorpe
Praxair TAFA, Concord NH, USA
J. Beczkowiak
Praxair Services GmbH & Co. KG, Wiggensbach, Germany
The New JP-8000 HP HVOF-Gun
• Higher deposition efficiency and spray rates
• Improved energy management and lower gun weight
• Less powder build-up in the barrel
12.30 Discussion
12.40 G. Matthäus
Thermico GmbH, Castrop-Rauxel, Germany
G. Stevens
Cerma Shield, Boksburg, South Africa
New HVOF Equipment and Technology for the Use of Fine Powders
and Internal Coating Applications
• HVOF gun and powder feeder for fine powders
• Hardchrome replacements for the automotive industry
• Coatings for locomotive diesel engine liners
13.00 Discussion
13.05 Prof. Dr. D. Böhme
SLV München GmbH, München
Closing Discussion
13.30 End of the conference
followed by buffet lunch
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