6th HVOF Colloquium
High Velocity Oxy-Fuel Flame Spraying
27–28 November 2003, Erding (near Munich), Germany

   

 

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 DAY 1  ·  27 NOVEMBER 2003 

 Welcoming 

            10.00     L. Selander
                         Director Gas & Engineering of Linde AG, Höllriegelskreuth
                         Prof. Dr. D. Böhme
                         SLV München GmbH, München, Germany
                         Welcoming speech for participants at Stadthalle Erding

            10.10     Prof. Dr. H. Kreye
                         Universität der Bundeswehr, Hamburg, Germany
                         Program and objectives of the colloquium

            10.20     P. Heinrich
                         Linde AG, Linde Gas Division, Unterschleissheim, Germany
                         Organizational details

           

 High Velocity-Oxy-Fuel Flame Spraying (HVOF) 

            10.30     Prof. Dr. H. Kreye
                         Dr. F. Gärtner
                         Universität der Bundeswehr Hamburg, Germany
                         Prof. Dr. H.J. Richter
                         Dartmouth College Hanover NH, USA
                         High Velocity Oxy-Fuel Flame Spraying – State-of-the-Art
                         new Developments and Alternatives

                         • HVOF systems and their characteristics
                         • Optimizing the HVOF process for cermets and metals
                         • Potential for further developments of spray systems and coatings

            11.10     Discussion

            11.20     Dr. A Kirsten
                         E. G. Findeisen
                         R. Moll
                         M. Oechsle
                         WOKA GmbH, Barchfeld, Germany
                         Carbide Based Thermal Spray Powders – Powder Production
                         and Corrosion Behaviour of HVOF Coatings
                         • Powder Production – from the selection of raw materials to
                           quality control
                         • Corrosion and its electrochemical characterization
                         • Corrosion-resistant coatings with various carbides and matrices

            11.45     Discussion

            11.55     Dr. S. Zimmermann
                         Dr. G. Schwier
                         Dr. H. Keller
                         H.C. Starck GmbH, Laufenburg, Germany
                         Improved Coating Properties by optimized Carbide Powders
                         tailored for modern HVOF-Systems
                         • Influence of carbide size on coating properties
                         • WC and Cr3C2-based powders with complex matrix alloys
                         • Alternative hard phases for cermet powders

            12.15     Discussion

            12.25     Lunch break with Bavarian refreshments

           

 Cold Spraying 

            13.30     Dr. J. Voyer
                         T. Stoltenhoff
                         T. Schmidt
                         Universität der Bundeswehr Hamburg, Germany
                         Method and Potential of the Cold Spray Process
                         • Basic principal of the process and process variables
                         • Optimization of the spray process by increasing the particle velocity
                         • Examples of coating microstructures and properties

            13.50     Discussion

            14.00     Prof. Dr. H. Assadi
                         Tarbiat Modarres University, Tehran, Iran
                         Dr. F. Gärtner
                         T. Stoltenhoff
                         Universität der Bundeswehr Hamburg, Germany
                         Application of Analytical Methods for Understanding and
                         Optimization of the Cold Spray Process
                         • Concept of critical impact velocity for particle bonding
                         • Modelling of the deformation during particle impact
                         • Effect of powder material properties on deposition efficiency

            14.30     Discussion

           

  Wire and Rod Spraying 

            14.40     Dr. F. Gärtner
                         Dr. J. Voyer
                         Universität der Bundeswehr Hamburg, Germany
                         Prof. Dr. H. J. Richter
                         Dartmouth College, Hanover NH, USA
                         W. Krömmer
                         Linde AG, Unterschleißheim, Germany
                         New Challenges for Wire and Rod Flame Spraying
                         • Analysis of particle formation and acceleration in wire and rod
                           flame spraying
                         • Reducing coating porosity and oxide content in HVOF wire
                           flame spraying
                         • Rod flame spraying of oxide coatings – potential applications in
                           comparison to plasma spray coatings

            15.00     Discussion

            15.10     Coffee break with snacks

            16.00     Prof. Dr. J. Heberlein
                         University of Minnesota, Minneapolis MN, USA
                         Torch Fluid Dynamics – The Key to Wire Arc Spray Process Control
                         • Nozzle designs for higher particle velocities and better coating adhesion
                         • Shroud design for reduced air entrainment and particle oxidation
                         • Gas velocity effect on metal atomization behaviour and coating properties

            16.50     Discussion

           

 Quality Assurance and Certification 

            16.30     Dr. B. Schambach
                         DIN Deutsches Institut für Normung e.V., Berlin, Germany
                         Prof. Dr. D. Böhme
                         R. Huber
                         SLV München, NL der GSI mbH, München, Germany
                         The Benefits of Standards for Industries on the Example
                         of Thermal Spraying
                         • Examples for education and qualification of personnel
                         • Technical standards for Thermal Spraying and Qualitymanagement
                         • The benefits of standards for the concerns

            16.45     Discussion

            16.50     Dr. H. Reimann
                         P. Heinrich
                         A. Kalawrytinos
                         GTS e.V., Unterschleißheim, Germany
                         GTS Activities as Multiplier for New Developments
                         in the Coating Industry
                         • GTS strategy (GTS = Association of Thermal Sprayers)
                         • Needs analysis for job shops and manufacturers of spray equipment
                           and materials
                         • Support with the launching of new systems and applications

            17.05     Discussion

            17.10     End of the afternoon program

 Evening Event 

            19.00     Evening event
                         with visit to the exposition plus diner

            19.30     Prof. Dr. H.-O Peitgen
                         Universität Bremen, Germany
                         Ordnung im Chaos – Chaos in der Ordnung
                         Die Natur jenseits der Natur

                         until 8.30 p.m. (20.30) approx.

            23.30     End of day 1

For those accompanying you who will not be taking part in the colloquium,
we are offering the following tour on Day 1, 27 November 2003:
tour of the historic centre of Munich
with Dorothea Harmathy (incl. bus transfer from Erding to Munich and back).
For prices and registration, please see Information.

           

 DAY 2  ·  28 NOVEMBER 2003 

 Welcoming 

            09.00     P. Heinrich
                         Linde AG, Unterschleißheim, Germany
                         Welcoming speech and organizational details

 Spray Systems and Applications 

            09.10     Dr. K. Nassenstein
                         Dr. T. Schnick
                         GTV mbH Luckenbach, Germany
                         Dr. W. Mannsmann
                         Alstom Power Generation AG Mannheim
                         Modern Control Concepts for HVOF Applications
                         • Component Requirements and material selection
                         • HVOF gun characteristics
                         • Diagnostic in combination with control technology

            09.30     Discussion

            09.35     Cold Spray Process in Practice

                         P. Richter
                         Cold Gas Technology GmbH Ampfing, Germany
                         Cold Spray System for Industrial Use

                         W. Krömmer
                         Linde AG, Geschäftsbereich Linde Gas, Unterschleißheim, Germany
                         Case Studies for Industrial Applications

                         D. Grasme
                         OBZ Grasme & Dresel GmbH Bad Krozingen, Germany
                         First Large Scale Production of Coatings for Heat Sinks Used
                         in the Computer and Automotiv Industry

                         Dr. J. Karthikeyan
                         ASB Industries, Barberton OH, USA
                         Industrial Perspectives of the Cold Spray Technology in the USA

                         D. Jonke
                         EADS, München, Germany
                         Potential Applications of Cold Spray Coatings in the
                         Aircraft Industrie

                         Dr. W. Stamm
                         Siemens AG, Mühlheim, Germany
                         Potential Application of Cold Sprayed MCrAlY Coatings
                         for Stationary Gas Turbines

            10.35     Discussion Cold Spraying

            10.50     Coffee break with snacks

           

            11.20     P. Heinrich
                         W. Krömmer
                         C. Rickfält
                         Linde AG, Unterschleißheim, Germany
                         Modern Gas Supply Concepts for Thermal Spraying with
                         State­of­the­Art Monitoring
                         • On the road from the supplier through to the customer
                         • Remote­controlled monitoring
                         • Supply concepts specially designed for HVOF, cold spraying,
                           ethene and CO2

            11.40     Discussion

            11.45     Dr. R. Schmid
                         Dr. M. Nestler
                         W. Rusch
                         Ch. Warnecke
                         Sulzer Metco Inc., Westbury NJ, USA
                         New Developments in HVOF Spraying at Sulzer Metco
                         • Fluid dynamical improvements of the DJ systems
                         • Spraying with rotating DJ guns
                         • High pressure HVOF spraying

            12.05     Discussion

            12.10     R. Thorpe
                         Praxair TAFA, Concord NH, USA
                         J. Beczkowiak
                         Praxair Services GmbH & Co. KG, Wiggensbach, Germany
                         The New JP-8000 HP HVOF-Gun
                         • Higher deposition efficiency and spray rates
                         • Improved energy management and lower gun weight
                         • Less powder build-up in the barrel

            12.30     Discussion

            12.40     G. Matthäus
                         Thermico GmbH, Castrop-Rauxel, Germany
                         G. Stevens
                         Cerma Shield, Boksburg, South Africa
                         New HVOF Equipment and Technology for the Use of Fine Powders
                         and Internal Coating Applications

                         • HVOF gun and powder feeder for fine powders
                         • Hardchrome replacements for the automotive industry
                         • Coatings for locomotive diesel engine liners

            13.00     Discussion

            13.05     Prof. Dr. D. Böhme
                         SLV München GmbH, München
                         Closing Discussion

            13.30     End of the conference
                         followed by buffet lunch